in additional product due to 50% reduction in scrap
increase in Golden Batches
Producing fiberglass is a highly complex process that cannot be stabilized with just a few clicks. The recipe for making it involves as much as 35% recycled materials and undergoes several heating and cooling techniques.
This company has multiple product lines and assets in its plants, categorized by brand and functionality. Access to production data would be a game-changer for both shop floor and remote operations. Each plant manufactures over 150 product combinations and produces more than 600 bobbins per day. If they can reduce breaks, it would have a significant impact on margins and employee productivity.
Braincube Live App
The manufacturing team and Braincube implemented digital solutions within 6 weeks despite being understaffed. Braincube’s Live application provided real-time data, that offered their employees access to crucial shop floor data. Braincube’s self-service analytics consolidates data from various IT/OT systems, enabling employees to conduct Root Cause Analysis, identify areas for improvement, and optimize the production process.
Moreover, these powerful tools allowed the company to set up real-time alerts to make quick, informed decisions to ensure optimal performance on the shop floor.
Thanks to the adoption of data-driven decision-making, the company experienced a significant boost in efficiency and productivity, leading to a 15% increase in Golden Batches produced. These results leveraged real-time insights, allowing the company to make informed decisions that positively impacted their bottom line with almost $2 million of additional product due to a drastic reduction in scrap.
Innovative solutions for Industry
Maximize your human potential. Achieve profitable performance. Drive your continuous improvement forward. See why industrials choose Braincube.
For many manufacturers, achieving consistent, high-quality batches is vital. By providing access to valuable resources, Braincube can help customers achieve golden batches that drive transformational results.
In this white paper, we break down three ways that IIoT applications can help frontline employees, SMEs, and leaders in building materials manufacturing leverage data for better, more efficient performance.
Necessary cookies are absolutely essential for the website to function properly. This category only includes cookies that ensures basic functionalities and security features of the website. These cookies do not store any personal information.
Analytical cookies are used to understand how visitors interact with the website. These cookies help provide information on metrics, themetrics the number of visitors, bounce rate, traffic source, etc.