Improving process stability is at the crux of challenges facing paper and packaging manufacturers. But with thousands of variables in a single process, knowing which levers to pull can be easier said than done.
Depending on your company’s ton per hour, every minute you’re not producing can drive up costs.
IIoT technology can help paper and packaging manufacturers identify warning signs before they become problems. Predictive insights and indicators enable teams to address possible challenges early, minimizing the dreaded trickle-down effect and reducing the likelihood of unplanned downtime.
Finding the right balance between fiber, water, and chemicals is challenging, even for the most experienced paper and packaging manufacturers. Variation is inevitable: even optimal recipes are always evolving.
Braincube’s AI and ML can uncover valuable discoveries within your historical production data, pointing teams toward the right recipe adjustments so that you can achieve optimal product specifications.
Waste takes many forms in the paper and pulp industry: scraped product, water use, energy consumption, and even the overuse of chemicals. All of these wastes are costly—and significantly damage margins.
IIoT is a digital enablement tool that can accelerate your goals. Each new win drives additional cost savings which continue to skyrocket as more and more data is leveraged for process optimization.
Digital Twins, off-the-shelf applications, and other IIoT tools can help even the most experienced paper and packaging manufacturers improve their bottom line.
Our solutions are designed to make your life more convenient and your business results more attainable. We equip all teams with easy-to-use AI and analytics to democratize and scale value.
Continuous improvement is at the heart of process optimization, regardless of your KPIs. The Advanced Analysis App uses powerful AI to uncover the most impactful variables and optimal settings for your specific objectives.
Improve reaction times and reduce unplanned downtime using automated alerting from production data. The Alerts App ensures teams respond quickly and correctly when critical conditions arise.
When production output is under expectations, it can be difficult to know where to focus troubleshooting efforts. The OEE App automatically calculates vital OEE metrics (quality, OOE, availability, etc.) in real-time and provides insights into why you may be underperforming.
Turn data into actionable insights that transform operations.
“Braincube provides process engineers with powerful Big Data tools to analyze the connections between all the process variables, to immediately highlight the variables having an impact, and to create strong multi-variable results."
Lincoln Tsuruta
Paper Process Engineer at Oji Paper
Dive deep into your processes to uncover hidden improvement opportunities. Detect patterns, prevent downtime, and reduce costs.
