Braincube’s innovative technology helps building materials manufacturers improve their performance, sustainability, and longevity with its best-in-class digital stack. Our IIoT solutions help leading building materials producers at over 100 sites globally improve operational efficiency.
Fewer losses and less waste mean saving precious time and resources. Optimize your material usage to increase cost savings and reduce waste while not impacting quality.
Store recipes and production settings for faster changeovers and repeatable Golden Batches. Monitor and understand operational adherence to production standards in order to reduce variability. Use advanced AI and ML to discover the best settings for a given product, then send these settings directly to the shop floor for immediate ROI.
In order to improve yield, teams need to understand which parameters have the biggest impact on overall output. Uncover reasons for product variability due to moisture or other stages of production.
Data taxonomy means teams are always analyzing standardized data when looking for improvement opportunities. Correlating large, complex variable sets complements the intrinsic process knowledge of engineers and SMEs. Our advanced CrossRank AI can also help teams optimize output for ideal quality-to-cost ratios.
Take an innovative approach and embrace new technologies to make strides in maximizing your impact while minimizing your environmental footprint. Monitor energy consumption and optimize utilization by uncovering optimal set points.
Create automated alerts for changes in production, such as coater thickness or temperature variability, to further reduce both waste and improve reactivity. Condition monitoring and predictive maintenance tools help facilities maximize uptime while minimizing wasted product due to unexpected shutdowns.
WHY WORK WITH BRAINCUBE?
Find quick time-to-value with continuously contextualized Digital Twins creating an exact replica of your entire production process. With a product Digital Twin built by Braincube, uncovering insights becomes on-demand. Leverage your Digital Twin data in your IIoT platform apps (or outside of it!) for several manufacturing use cases: quality inspection, supply chain coordination, or Big Data and AI/Machine Learning uses for problem-solving.
The SPC App provides control room guidance on what needs to change when variation arises. Automated SPC reports improve process owner visibility, reduce operator-induced variation, and help teams make better decisions in corrective actions.
Operational technologies, like the Alerts App, enable teams to catch issues within seconds of something going wrong. Reducing waste and cost has never been easier—or more comprehensive.
Data visibility empowers employees to make fact-based decisions that directly improve processes. Whether you need insights into live production or want to track long-term KPIs, the Charts App is a powerful yet user-friendly application for visualizing and analyzing data.
“Through the use of Studio, we have been able to monitor operations in real time to catch issues before they occur. For a manufacturing process that runs at high speeds, IIoT has been key to making those quick decisions.”
“[Braincube] suggested adjustments and actions that we could take. In the past, it took us a whole day to analyze far less complex databases. But now, in just a few minutes, we benefit from our investment in very specific ways.”
“The tool is really user friendly and good for manufacturing data analytics.”
“Braincube reduced process variation, eliminated operator errors, and improved predictive maintenance.”
“For us, Braincube produced an almost immediate effect. In just a few clicks, Braincube revealed a number of anomalies within our production line.”
“Braincube is bringing data-driven decisions down to the shop floor level and helping people understand the value of data.”
Predictive maintenance technology is helping building materials manufacturers prevent jams, reduce downtime, and improve OEE. Learn what technologies to use and how to implement a predictive maintenance strategy.
In this white paper, we break down three ways that IIoT applications can help frontline employees, SMEs, and leaders in building materials manufacturing leverage data to maximize their impact and improve performance.
This manufacturing company set out to build a corporate energy management strategy. By using Industry 4.0 they were able to reduce electricity usage by 3% and gas consumption by 19%. Finding ways to reduce their energy use yielded substantial savings.
Turn data into actionable insights that transform operations.
Braincube’s IIoT solutions give teams a centralized point of access for valuable diagnostic and production data.
Choose from off-the-shelf manufacturing BI apps, digital twins, and other solutions designed to make your life more convenient and your business results more attainable.
Dive deep into your processes to uncover hidden improvement opportunities. Detect patterns, prevent downtime, and reduce costs.
